Cable ratings, listings and markings

Every cable Cobalt Line installs carries a printed legend on its jacket, repeated every metre or two along its length. Most installers glance at the footage marks and the category and ignore the rest. Inspectors read the rest. The legend tells them which fire test the cable passed, which kind of circuit it is for and who certified it, and those three facts decide where the cable may legally run. Greta's rule for the closeout crew is that Maya should be able to read any cable legend in the building and say, without looking anything up, where that cable is allowed. This lesson covers why cables have fire ratings, how the ratings are tested, how they are marked and the hierarchy that decides which cable may stand in for another.

Why cables have fire ratings

A modern office floor can hold several hundred kilometres of copper and fibre cable, most of it with plastic insulation and jackets. In a fire, those plastics burn, spread flame along the cable runs and produce dense, toxic smoke. Cables in a ceiling space that also serves as the air return carry that smoke straight into the air system; cables in a vertical shaft act as a wick that carries fire from floor to floor. Fire tests measure how a cable behaves when exposed to a standard fire: how far flame travels along it, whether it keeps burning when the flame is removed, and, for the most demanding ratings, how much smoke it releases. The rating a cable earns decides the spaces where it may run without a raceway.

The ratings say nothing about performance as a cable. A Category 6A cable can be made with jackets for any of the ratings, and so can a Class 2 cable or a fibre cable. The rating is about the materials. Plenum-rated cables use fluoropolymers or low-smoke compounds that resist burning, which is why they cost more and are stiffer to pull.

The fire tests

In Canada the flame tests for cables are defined in CSA C22.2 No. 0.3 and in ULC standards, and the results are marked as FT ratings. The ones Cobalt Line meets every day are these:

FT6 is the demanding one. The cable is laid in a long horizontal tunnel with air drawn along it and a burner at one end, and both the distance the flame travels and the optical density of the smoke are measured. FT4 sets a bundle of cables in a vertical tray and measures how far the char travels up them; the limit commonly quoted is 1.5 m. FT1 tests a single cable. Many communication cables in Canada carry both a communication type and an FT rating, for example a general cable marked CMG FT4 or a plenum cable marked CMP FT6.

Cable types by circuit

The CEC and the building code set the fire rating; the cable's certification also identifies what kind of circuit it is for. Communication cables are certified to CSA C22.2 No. 214 with types such as CMP, CMR, CMG and CMX. Class 2 cables carry their own designations, and so do fire alarm cables and optical fibre cables. In Canada, the FT rating marked on the cable is what Rule 2-130 and the building code check against the space, and the circuit type is what Sections 16, 56 and 60 check against the use.

The building code decides which FT rating a space requires, as lesson 4 explains. In short: FT6 in plenums, FT4 for exposed cable in buildings required to be of noncombustible construction, and FT1 for exposed cable in combustible construction. A cable with a higher rating may always be used where a lower one is required.

The substitution hierarchy

Because the ratings are progressively more demanding, they form a ladder: FT6 cable passes everything FT4 passes and more, and FT4 passes everything FT1 passes. Where the code requires FT4, FT6 may be used; where it requires FT1, FT4 or FT6 may be used. The reverse is never allowed. The same holds for communication types: CMP can be used where CMR or CMG is called for, CMR where CMG is called for. Within Section 16, a communication cable with suitable conductors and rating may often be used for a Class 2 circuit, as the code's permitted substitutions allow, but a Class 2 cable may not be used as a communication cable unless it is certified for that too.

# Cable substitution check: may the cable on site be used where the design requires another rating?
LADDER = [{"FT6"}, {"FT4"}, {"FT1"}]          # highest rating first
def rank(t):
    for i, group in enumerate(LADDER):
        if t in group:
            return i
    raise ValueError("unknown type " + t)
def may_substitute(on_site, required):
    return rank(on_site) <= rank(required)
checks = [("FT6", "FT4", "riser, noncombustible bldg"), ("FT4", "FT6", "return-air ceiling"), ("FT4", "FT1", "wood-frame wing"), ("FT1", "FT4", "exposed in steel building")]
for on_site, required, where in checks:
    ok = may_substitute(on_site, required)
    print(f"{where:30s} required {required:5s} on site {on_site:5s} -> {'OK' if ok else 'NOT ALLOWED'}")

riser, noncombustible bldg     required FT4   on site FT6   -> OK
return-air ceiling             required FT6   on site FT4   -> NOT ALLOWED
wood-frame wing                required FT1   on site FT4   -> OK
exposed in steel building      required FT4   on site FT1   -> NOT ALLOWED

The substitution check is something Maya now does in her head every time she opens a box of cable: what is the space, what rating does it need, and is this cable at or above that rating? When the answer is no, the cable goes back to the shop, however tempting it is to pull it anyway.

Reading a cable legend

A jacket legend packs a lot of information into one line. On a typical Category 6A cable it includes:

• The manufacturer's name and part number, which lead to the data sheet.
• The communication type and FT rating, such as CMG FT4 or CMP FT6.
• The certification mark, such as CSA or cULus, showing the cable is certified for Canada.
• The conductor size, such as 23 AWG, the number of pairs and the performance category, such as Category 6A, often with the TIA standard named.
• Sequential length marks, in metres or feet, and a date or lot code.
• Additional markings for special properties: LP ratings for cables carrying power, -LS or low-smoke, sunlight resistance, direct burial or wet location ratings.

If a cable has no legend, a smudged legend or a legend that does not include a rating, the inspector will treat it as unrated. Cheap patch cords and some imported bulk cables fall into this category. They have no place in a building's permanent cabling, and patch cords left coiled above a ceiling become permanent cabling in the inspector's eyes.

Counterfeit and mislabelled cable

Cable that claims a rating it does not have is a real problem in the industry. Some imported cable printed with a plenum rating has failed fire tests badly, and some cable sold as solid copper is copper-clad aluminium, which is weaker, heats more under PoE and is not permitted by the cabling standards. Cobalt Line buys bulk cable only from its regular distributors, checks the certification on the testing laboratory's online directory when a new product appears and rejects reels whose legend does not match the data sheet. A simple field check for copper-clad aluminium is to scrape a conductor: the silvery core shows through the copper coating.

Specialty ratings

Some cables carry ratings beyond the basic fire test. Low-smoke, zero-halogen jackets, often marked LSZH or LS0H, produce less corrosive smoke and are used in transit tunnels and some institutional buildings by specification. Cables for outdoor or underground use carry ratings for sunlight, moisture and burial, and indoor-outdoor cables combine an outdoor jacket with an indoor fire rating so the same cable can run from a conduit into a building without a splice. Circuit integrity cables, designed to keep working for a stated time in a fire, are used for some emergency communication and fire alarm circuits where the code or specification requires survivability.

Ratings on raceways, trays and other products

Cables are not the only combustible products in a cable pathway. Non-metallic raceways, innerduct, surface raceways, cable ties, J-hooks with plastic saddles, labels and the plastic parts of pathway devices all burn, and the codes and standards rate them too. A listed plenum raceway or plenum innerduct is marked like a cable. Non-metallic cable ties and supports used in plenums must be rated for low smoke and heat release, which is why plenum ties are usually a distinctive colour. Plastic J-hooks and other supports must carry a rating suitable for the space where they are used. When Maya reviews submittals, she checks the rating of every non-metallic product that will sit in a plenum or riser, not just the cable.

The same thinking applies to equipment. Wireless access points, small switches and sensors mounted above a ceiling in a plenum must be suitable for use in air-handling spaces, which manufacturers state on their data sheets; many access points carry a plenum rating for exactly this reason. Equipment that is not suitable must be mounted in a listed enclosure or below the ceiling.

Finally, the rating must survive the installation. A plenum cable whose jacket is cut back too far at a patch panel, or spliced with tape in the ceiling, no longer matches its tested construction. Cobalt Line's practice is to run cables continuously from termination to termination, with no splices in ceilings or risers except at listed enclosures, and to strip jackets only as far as the termination requires.

Keeping the records

Inspectors increasingly ask to see cable submittals, and owners expect them in the closeout package. For every cable type on a job, Cobalt Line keeps the data sheet showing the type, rating and certification, the delivery slips showing what actually arrived, and photos of the legend on a sample of each type in its installed location. Those records answer most questions an inspector or a future contractor will ask about what is behind the ceiling. They also protect the company: when a tenant's contractor later leaves unrated cable in a ceiling, Cobalt Line's records show what it installed and where. Maya builds the cable schedule for Kellerman as she goes, one line per cable type, with its rating, where it was used and the photo reference.

One more habit helps on site: when cable from two different reels is used on the same run, check both legends. A crew pulling from a mixed cart can end up with one plenum cable and one general cable in the same bundle, and the inspector will find the one that is wrong.